A Report from MDS SCIEX - Page 3

CAN INNOVATION TOOLS INFLUENCE THE
NEW PRODUCT DEVELOPMENT PROCESS?

 

RETURN ON TRAINING INVESTMENT

When asked to rate the contribution of the new innovation program to the improved functioning of the Product Development team, participants had no difficulty assigning a percentage to their perceptions (only five5 declined to estimate). Responses ranged from 10% to 80% of effectiveness attributed to the new program, with an average of 40%. Participants indicated that their estimates were conservative, considering that other factors contributed to the group's improved efficiency (such as experience gained on previous projects, more familiarity with team members etc.) making it difficult to compare across projects. Even as a conservative estimate, a 40% perceived improvement in group functioning as a result of one initiative is substantial.

Current methods of calculating the return on Human Resources Development (HRD) initiatives, particularly for "soft skills" training, suggest converting qualified participant estimates of improved efficiency into cost savings based on staff salaries, benefits and overhead (SBO) savings (Phillips, 1997). The perceived 40% efficiency improvement is calculated on the projected SBO that the project would have incurred had the team performed at the historical efficiency rate. Based on the team's efficiency improvement estimate, MDS SCIEX interpreted the actual team SBO incurred as 60% of the projected SBO, as follows:

$519 / day - Average team member salary, benefits and overhead (SBO)
$519 x 28 staff = $14,532 / day - Total team SBO
$14,532 x 100 days = $1,453, 200 - Actual team SBO for 5 months of product development
$1,453,200 / .60 = $2,422,000 - Projected team SBO, assuming 40% efficiency improvement

PROGRAM BENEFITS

Projected SBO - Actual SBO = $2,422,000 - $1,453, 200 = $ 968,800

The investment portion of the return-on-investment calculation includes all costs associated with the innovation skills program, as follows:

PROGRAM COSTS

  • "trainer training" pro-rated for two Athena sessions: $ 600
  • trainer's daily SBO x 2 training days: $ 1,540
  • training day cost
  • total team SBO for one day $14,532
  • cost of training materials ($125 x28) $ 3,500
  • participant and instructor meals ($5 x 30) $ 150
  • impact study design, data collection and interpretation $18,089

    $35,261

Considering only the conservative estimate of the impact of the program provided by the participants, the return-on-investment within the 5 months of use of the skills on one project is as follows:

ROI (%) = Net Program Benefits x 100 = (Benefits - Costs) x100Program Costs

Costs= $ 968,800 - $35,261 x 100 = $ 933,539 x 100 = 2648 %$35,261 $35,261

This calculation indicates that for every dollar spent on the innovation skills program for the Athena group, MDS SCIEX reaped an additional $26.48, after the cost of the program had been recovered, based on team members estimates of improved efficiency. This is a substantial return. Furthermore, this simplified calculation in no way encompasses the full bottom-line impact of the program.

Consistent improvements in design review meeting efficiency and atmosphere, see Exhibits 2 and 3, are difficult to quantify in dollars, but no doubt had significant effects on the project goals. There is also no direct or easy way to assign a value to any given idea or solution that emerged from the design review meetings as a result of the new innovation tools.

The impact study reveals that meeting agendas were better managed during the Athena project than in previous projects, new ideas were encouraged and explored to a greater extent, team members participated more and behaved in a less adversarial manner, the quality of decisions improved, and ideas were built upon more constructively, among many other improvements. These results indicate that the potential for innovation was enhanced and barriers removed as a result of the application of the tools, setting the stage for improved group effectiveness in innumerable tangible and intangible ways.

PROJECT OUTCOMES

The design phase took one and one-half months longer than planned while accommodating 15 change requests and being initially under staffed. The first Athena units were delivered to Manufacturing less than one year from the start of design. Other similarly staffed MDS SCIEX projects would have taken well over a year to accomplish the Athena design effort. The Athena units have a radically different architecture, which addresses all of the shortcomings of the Research breadboard units including transportation, safety, and manufacturability. The performance of the commercialized units have exceed their design specifications and that of the top breadboard units. All agency tests were readily met.

The Six Thinking Hats technique was instrumental in the development of a radically different mechanical architecture for the Athena units. This involved the development of over 36 different high-level system architectures and up to eight different concepts for each subsystem. The bulk of the concept work was completed in five weeks when compared to eight weeks on less complicated subsystems on other projects. These project outcomes corroborate the team's estimation that the Athena product development process was 40% more efficient as a result of the new innovation tools.

Many of the problems discussed earlier with design reviews were avoided with the use of the Six Thinking Hats technique. The project team was not overwhelmed when a given design was found to have problems since the review meeting also provided possible solutions. The general feeling at the end of most design reviews was optimistic even when problems were raised. The biggest endorsement of the tool is the use of the process by other project teams in their design review meetings and in the development of new design concepts.

CONCLUSIONS

This paper has demonstrated the following three critical ideas:

  • Innovation tools can positively impact the product development process. Without the Six Thinking Hats technique the Athena project would not have succeeded in meeting its aggressive delivery schedule.
  • The use of innovation tools results in new behaviors, which can be measured; hence their effectiveness can be assessed. The Six Thinking Hats technique has succeed in creating new behaviors related to the design review process and in helping to create a more supportive environment for innovation.
  • Program evaluation models provide an effective framework for assessing the impact of innovation skills training. The assessment models used to monitor the Athena project have provided a quantitative approach to analyzing the qualitative and quantitative impact of an innovation technique.

The investment in innovation tools to help improve the product development process was a sound investment and the impacts of these tools can be easily assessed and quantified by the users of the new process themselves.

REFERENCES

Six Thinking Hats is a registered trade mark with Advanced Practical Thinking Training Inc.

Kirkpatrick, D.L. (1998). Evaluation Training Programs: The Four Levels. 2nd ed. Berret-Koehler: San Francisco.

Phillips, J.J. (1997). Return On Investment In Training And Performance Improvement Programs. Gulf: Houston.

Senge, P. (1999). The Dance Of Change: The Challenges To Sustaining Momentum In Learning Organizations. Doubleday/Currency: New York.

West, K. (1999). Group Knowledge Creation In A High Technology Setting. Doctoral dissertation in preparation, Ontario Institute for Studies in Education of the University of Toronto.


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